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Steel Foundry
 

Our Ferrous Steel Foundry is designed to cast around 1000 MT of high quality liquid metal from ladle refining furnace into Heavy Engineering Casting, Alloy Steel Rolls & S.G Iron Rolls confirming to Indian and International Standards. It is equipped with all auxiliary and testing equipments, producing very high quality castings with weight 70 Metric Ton single piece casting. Foundry has following facilities that are supported by fully equipped quality control center and highly experienced manpower:

 
Weight Range
500 Kgs to 70,000 Kgs Single Casting
 
Melting
25 Ton Induction Furnace with two crucibles
25 Ton Ladle Refining Furnace
6.0 Ton Induction with two crucibles and 3.0 Ton Crucible
 
Foundry
Two 500 Kg capacity mechanical mullers
One Core Sand Mixer
One Fluidized Bed Sand Dryer*
One Continuous Sand Mixer*
Mould Preheating Machine
2 Nos. 60 Ton Overhead Cranes
 
Sand Technology
Silica and Chromite Sand
  - CO2 System
  - No Bake System
  • Phenolic Process
  • Furan Resin Process
  •  
    Heat Treatment
    Annealing, Normalizing, Tempering, stress Relieving and Quenching
      1 Bogie Hearth Furnace of size 6000mm X 4000mm X 3000mm
      1 Bogie Hearth Furnace of size 8500mm X 6500mm X 3500mm
      1 Furnace 4m X 3m X 2.5m furnace - Quenching Tank*
     
    Fettling
    Marking Table
    Pneumatic Chisels
    Sand Blasting Machine
    Surface Grinding Machines
    Welding Process SMAW
    Certified Welders – Qualifications as per ASME, ASTM, and AWS
     
    Quality
    Solid Modeling
    Casting Solidification Simulation*
    Spectrometer for Chemical analysis
    Ultrasonic Testing Machine – UT
    Magnetic Particle Inspection – MT
    Dye Penitrant Test – PT
    Micro Structure Analysis
    Ultimate Tensile Strength Test
    Hardness Test
    Impact Test
     
    Certifications
    ISO 9001
    D-U-N-S Number
     
     
     
      FACILITIES
    Steel Melting Shop
    Steel Foundry
    Hot Rolling Mill
    Pipes & Tubes Plant
    Quality & Testing Lab